Meaning/ nature of material planning - in any integrated material management environment planning forgetting the material is the starting point for whole material management function . Material planning sets the procurement process process and subsequent material functions rolling .
Factors affecting material planning -
Macro factors - these factors condition the rapid changes in global environment, such as global price trends, business cycles, import / export policies of the government etc ... Which can influence the material planning . The governments credit policy plays a critical role in bank following the guidelines mentioned therein, during the course of extending financial support to the business enterprise .
Micro factors - these factors can sign changes that take place within organization, such a plant capacity utilization, production plan, acceptable inventory holding, early times, rejection rate, working capital, delegation of power,communication, sensitivity etc that can affect the material planning .
Techniques of material planning -
1. Direct materials
High value
(a) BOM ( bill of materials )/ explosion chart
(b) MRP
Low value
(a) inventory control
2. Indirect material
(a) past consumption analysis technique
(b) exponential smoothing
(c) inventory control
Capacity requirement planning - capacity requirement planning is an accurate method used to determine the available production capacity of the company . Requirement planning first assess schedule of production that has been planned upon by the company .
Strategy of capacity requirement planning
1. Lead strategy
2. Lag strategy
3. Match strategy
4. Adjustment strategy
2. Lag strategy
3. Match strategy
4. Adjustment strategy
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